Successful Industrialization of Low Nitrile Nitrile Butadiene Rubber NBR1906


Recently, there was good news from Lanzhou Petrochemical Company that the oil field special project 2 "Development and application of new sealing materials for oil fields", which was jointly tackled by Lanzhou Chemical Research Center, Lanzhou Petrochemical Synthesis Plant and Northwest Chemical Sales Branch of the Petrochemical Institute, had completed the set goals and tasks of the topic 1 "Preparation technology of special nitrile rubber and development of new NBR1906 products", successfully realized the industrial production of NBR1906, and industrial products met the requirements of technical indicators, High end brand NBR products are added with "sharp tools".

Nitrile butadiene rubber NBR1906 is the first low nitrile brand product in China. Its outstanding characteristics are excellent low temperature resistance and resilience. It has a good balance between low temperature resistance, elasticity and oil resistance. It is widely used in aviation, packaging, gaskets, oil seals and other oil resistant fields that require low temperature flexibility. In the production process of low nitrile brand, due to the involvement of multi-stage continuous monomer addition, the process is complex, and industrial production is difficult. Domestic related products are monopolized by Aramco, Ruiweng, Nandi, etc., and key materials are subject to long-term restrictions. To this end, Lanzhou Chemical Research Center takes the lead and cooperates with Lanzhou Petrochemical Company and Northwest Chemical Sales Branch to carry out joint research based on the urgent needs of the domestic market.

In order to break the technical barrier, the research group has devoted itself to tackling key problems, sharpening the sword for ten years, adhering to independent innovation, starting with the copolymerization reaction mechanism, deeply studied the influence of monomer addition process on bound nitrile, clarified the structure activity relationship between polymerization formula and product performance, repeatedly verified the process formula, broke through the key core technology of low bound nitrile regulation, and opened up the "last mile" of industrial production.

At the same time, in order to ensure the smooth industrialization, R&D and production technicians seriously discussed and formulated industrial production plans, focused on key process parameters, and constantly refined and improved the operation process. Lanzhou Petrochemical Company carefully organized and operated with precision. Lanzhou Center timely took samples, analyzed and evaluated them on the spot. Through full cooperation and close cooperation, it successfully produced a new product with low nitrile brand NBR1906 that fully met the requirements by combining technical indicators such as nitrile content and Mooney viscosity.

The needs of the enterprise and the mission. In recent years, under the new development mode of full cost accounting, the rubber team has changed its concept, adhered to market-oriented scientific and technological efficiency creation, pursued achievement application as the ultimate goal, closely followed the actual needs of regional companies, and acted as a pioneer to help enterprises improve quality and efficiency. During the "Fourteenth Five Year Plan" period, we will make full use of the "incubator" of 35000 t/a special nitrile rubber plant, compete in the "race track" for the pioneering work of the officers, play a role in the "stage" where we dare to think and venture, accelerate the development of special high-end brand products of nitrile rubber, and promote PetroChina's nitrile rubber business to a new level.

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